Method of and means for slabbing cakes



Dec. 14, 1948. J, H, SAUTER ET AL 2,456,327

METHOD oF AND MEANS FOR SLABBING cAKEs n Filed Dec. 13, 1945 Patented Dec. 14, 1948 PAT-ENT o .F F i cs 43,456,327 F" AN) MEANS SLNG Joseph H; sauter, Rutherford, N. J'., :and VJoseph Edmund Byrne,-.New Rochelle, N. Y., a'ssignors 'to-Generallakirig Company, New York, N. Yi, incorporation of INew York Appieation December 13, 1945, serial No. 634,796

: Claims.

present invention relates to the .slabbing ef cakes into layers and, more particularly, to va method of subdivding a substantially .solid :mass or clock oi material, sacri as abaked loaf of edible Acemitesition, into substantially :horizontai ,layers and" .apparatus for accomplishing that enda A gener-ail object `or the .present invention is to provide an ei'cierit and simple ,method of and effective, readily .and .eeoxieiii-ically constructed and operated' apparatus @for dividing cakes of crumbly material-,- suon-.eis bakery products, e. g., fruit cakes and .the like, into riorizoriital `layers Without substantially disturbing the previous relative positioti'sfof th'ia-rt's', 'so fthat-eachiayered calce may be packedanu .distributed as a single unit, siic'li layeringy beingrcarried lout with :ninimum tendency to crurifieie trie material, tear out tougher 'particles as i''s foi' ffii-it, shift formed layers relative toeacii other with esoterici-A aiit grinding action', and with .minimization or substantial elimination of atteiidantwastaee and unsightly appearance reslilti Hoffi-breken and tern products and smearing of eiaeriiai surfaces thereof with euinirieu or compacted 'masses .or crumbs and particles; l

A more specific object ofthe present invention is' the provision of such a Irie'thdof dividing into layers cakes of -rio-Lhoinogeneous composition,

crumbling which inayvoccur' with excessive disi placement or relativesl'liftingo'f layers more likely to result from greater 4degrees -of lateral drag attendant upon the sawing or cutting of more than one layer at a 'time'.

Another object ofthe invention is to provide such a method Whiclr'featuesfdenng one layer at a time *oy e, cut in a predetermined .eiiie'ie'nt order S'O that tle 'S always 'maintained a fiim single mass o'f cake material bet-Ween cutting means and the transporting `means which Amoves' the cakes forward as' tey are layered so' that restraining and transverse Ashifting tendenciesof 'cutting *means during layering" action will not oppose advancing force ci"the"traii'sportir'ig`4 means in such fashion as tof tend to vshift relatively separated portions alone* :an intermediate plane of Severancewith attai-r slllat grinding, crumbling', and einer' ciniciilties for undesired characteristics,

vA further object' er fthe invention the prevision .of such method which is characterized by cake side-motion staying, preventing transverse shifting of cakes or layers thereof during cutting beyondy a certain ,predetermined limit, with such staying :being of a vcharacter that permits effective carrying oii of crumbs or particles which minimizes or eliminates tendency to collect or compact theiny into masses adhering to or smearing external surfaces of the layered cakes in unsightly fashion, and which also reduces t0 a minimum drag or restraint With respect `to for- Ward motion.

A still further object of the invention is to provide simple commercially efcient apparatus which in `operation will eiiectively perform the method and attain the desired ends, and structural yembodiments thereof which are readily constructed and allow eflicient use and operation thereof.

Other objects of the invention will in part be obvious ,and will rin part appear hereinafter.

The .inventionaccordingly comprises the several steps :and the relation of `one or more of vsuch steps with respect to each of the others, and the Aapparatis embodying features of construction, .combination :of elements and arrangement of parts which are adapted to effect such steps, all as exemplified in the following detailed disclosure, and the scopeof thel invention Willbe indicated in the claims.

For `a fuller understanding of the nature and objects ofthe invention', reference should be had to `the 'following detailed description taken in connectin with the accompanying drawing, ih which:

Fig. '1 is a side elevational view'of an embodiment of apparatus .of lthe present invention dia'- grammatically illustrating ,practiceof the method;

Fig. '2 is a view similar to Fig. lof .another em. bodimeiit 'of the apparatus; n

'Figq is a cross-sectional .View taken at the top layering station of apparatus of the invention similar to that shown in either Figs'. 1 or 2s'l1o`vving' certain parts somewhat schematically;

Fig. 4 is an enlarged top plan View 'f 'a ycake which has b-een,.or'is to be, layered in accordance with 'the vpresent invention; n

Fig. 5'i'sva side elevational View of a 'cake which is simi-lar to that shown in'Fg. 4 but which has been layered; and

Fig. 6 is an enlarged top 'plan View, with parts' present invention snowing et e layerine stat-'ieri aiormor cake side-rjfiotienstaying` means dinerent .frein these depictecilin Fie-s, E1- arie' 2.

Referring to the drawing, like numerals identify similar parts throughout and, as seen in Fig. 1, an embodiment of the apparatus may comprise a cake transporting means in the form of an endless belt 9 lapped around rolls IB and II one of which may be driven to cause the top run I2 of the belt to move forward in the direction of the arrow. At I3 along the path of forward motion of a cake, defined by the upper run I2 of belt 9,

is located a first or top layering station. At that station is mounted cutting means in the form of a band saw I4 having a cutting portion or upper run I5 arranged substantially transversely of the upper run I2 of the belt in a cutting plane substantially parallel to the plane of the path of forward motion or top surface of the upper run of the belt. As shown, the cutting portion or upper run I5 of the band saw I4 is located an appreciable distance above the top surface of the upper run I2 of the belt. The band saw I4 is suitably mounted on a pair of wheels or pulleys I6, IE, one of which may be driven by its shaft I1 from any suitable power source.

Cake side-motion staying means I8 is located at least at the top layering station I3 alongside the path of forward motion or top run I2 of belt 9, and such means is arranged at least along the side toward which the cutting portion or upper run I5 of band saw I 4 moves on the cutting stroke. In the arrangement of Fig. 1, such staying means. I9 is arranged on the far side of the upper run I2 of the belt, and by way of example may cornprise a pair of xed supports I9, I9 on which are mounted a pair of substantially horizontal elongated, relatively narrow, vertically spaced-apart, guide elements 2D, 20 in the form of wires or rods. The wires or rods are preferably circular in crosssection so as to provide contacting portions which will have approximate line contact with the side of a cake to be moved forward thereagainst or in abutment therewith. As shown in Fig. l, one guide element 20 is arranged above the cutting plane defined by the upper run I5 of the band saw I4, and the other guide element 20 is arranged therebelow. In other words, the upper run I5 of the band saw travels between the two guide elements 20, 20, as is more clearly indicated in Fig. 3.

Preferably, the upper run I5 of the band saw I4 is guided by any suitable means, such as by a pair of spaced-apart guide elements or blocks 2l, `2| mounted on any suitable fixed support, such as an angle iron 22. Preferably two pairs of guide blocks 2l, 2l are provided, one on the approach side of belt 9 and one on the far side of the belt beyond the guide elements 2|), 25, as is proposed in Fig. 3. The pair of guide blocks 2l, 2l on the approach side may be mounted, if desired, upon laterally adjustable means so as to be moved over nearer toward a cake to be cut, for example, to the position shown in dotted lines at I2I, I 2l, shown in Fig. 3. Such cutting blade or saw guide blocks 2|, 2I are provided to steady the cutting portion as it passes through the cake.

The apparatus just described is preferably substantially duplicated as shown in Fig. 1, but with the addition of another or third staying or guide element 23 interposed between the bottom guide element 20 and the upper run I2 of the belt 9. If desired the upper staying or guide element 20 may be omitted. The vupper run I5 of the band saw I4 of this second apparatus is located in a cutting plane lower than the cutting plane of the cutting means at the top layering station I3. This second cutting plane is intermediate of lower 4 23, and the position of the cutting means locates a second layering station 24.

Intermediate the delivery end at roll II of endless belt 9 of the first apparatus and the receiving end of the second endless belt 9 at its roll II] is located a transfer means o r device which may comprise an endless belt 25 lapped around rolls 25, 26. The rolls 26, 26 may be freely rotatable, in which case belt 25 will be an idle transfer means, provided, of course, suitable procedure or additional means are practiced or provided which will assure forward feed of cakes from the rst apparatus` to the second. If cakes are fed successively through the composite apparatus so that each trailing one may push the preceding one forward, such transfer belt 25 may be an idle transfer means. However, if it is desired to move the cakes forward in spaced relation, transfer belt 25 may be driven in any suitable manner, such as by driving one of the two rolls 26, 26. Of course, such transfer means maybe in form of a plurality of juxtaposed rolls similar to rolls 26, 25, with belt 25 omitted.

In operation of. the composite apparatus schematically shown in Fig. 1, a cake, such as that shown at 21, may be fed forward by the upper run I5 of the first belt 9. Such cake, as shown in Fig. 4, may be of a well known type of fruit cake having pieces of fruit and raisins bound together or distributed through a baked, sweetened dough mass. It may be substantially circular in plan, of any suitable diameter, such as about six to eight inches (6-8 ins.) and of any appreciable desired height, such as about three to three and one-half inches (3-31/2 ins.). As shown in Figs. 4 and 5, such cake 21 may be baked in a cup-shaped corrugated paper panv liner 28,v which remains on the cake -body when removed from the pan. It may be desired transversely to layer, sever or cut the cake 21 with its paper cover 28 into three substantially horizontal layers about one inch (1 in.) in thickness to form a top layer 29, a bottom layer 30 and an intermediate layer 3l. This will require the formation ofA a top out 32 and a bottom cut 33. The cutting plane or position of the top cut 32 is indicated with a dotted line in Fig. l.

The cake unit 21, preferably as one of a series arranged in succession, is moved forward by the upper run I2 of the first endless belt 9 toward the upper run or cutting portion I5 of the rst band saw I4. The cake unit 21 initially may ride along in line contact with guide or staying elements 20, 20, or may be laterally spaced therefrom until shifted sideways, or lateraly, into contact with such staying guide elements by trans- Verse impulse of the cutting portion I5 of the band saw at the top k layering station I3. In handling such cake units of the approximate dimensons given, the guide or staying elements 2B, 2U may be about one-quarter inch (1A in.) in diameter and spaced apart about seven-eighths inchvm, in.). With the `employment of three guide or staying elements 20, 2l) and 23 each of about one-quarter inch 1A in.) in diameter, the bottom element 23 may be spaced from the upper surface of the belt about one-'half inch (1/2 in.) and the adjacent element 2Il-spaced therefrom aboutv seven-eighths inch ('Z/g in.), with a like spacing between the two elements 2|), 20.

j Since the cutting portion I5 of band saw Ill is traveling toward the guide orstaying elements 20,20; as` the saw bites into'the cake 21 along the' cutting plane to define the top cut 32 the saw will tend to shift the cake laterally to abut guide element 20 and the additional guide element 17.5 againstgthe guidi?V elementsl 20, 29. v The latter will thus .limit case .side-motion shirt curing trie cutting ytneatidri the tonga-ide element Til' holding in iiror'er licei-tion Athe to?) layer 91a it is severed from the maior betton portion 'of the cake resting upon the uriner 'run fl 2 of the beltl Si. The lower guide element '2 Il at the saine 'time will limit the 'side shift of `bottoin or or fior'- ti'on of 'the calie. Tende cy of retardatio l vany caire relative to thetransoortin belt by the outL ting means-rnayf "lzriniinizedby' "di-iigseries of cales forward substantial tapositiori to each other, that the 'fellow-ingo .-e, or al ned' plurality thereof, moving with the belt' will bush the preceding caire f'cr'ward du layering.

After the :severed cake, havi'rlg" a t'oii` layer 229' deiined by the top cut 32 as passed 'the toit layering static i3, is c'a ed forwarder-i top run l2 of belt o and then transferred tev the top run l of the similar second 'endless belt QS vof the second layering ydevice by meansV of the transferv 1o'elt 25, or similar means, the cut meanwhile retaining its ton layer infsubsliantially unl'shif-ted position. This A'out cake, having top-layer 29 deiined therein, will vthen be transierrled further forward, from the position .shown at the right hand side of Fig. l, to the second' layerings'tation 2d where the second band saw 1M having its cutting portion l traveling `along a lower cutting plane will for-in the lower cut 53% to div-ide -tl'le calice into three layers 29, 3D and 531. The cutting operation at the second layering station V24 is substantially that at the top layering station i3, eircept that. the additional guide element 23 stays the bottommost portion of the cake iniithe formation of the 'bottom `layer 30', the bottom guide element of the pair' 20, f2ll staysI the'int'ermediate portion forming the 'middle layer Sil fandthe top' guide `element 20, though not "essential, may aid in staying the top layer 2.9'.

In commercial operation it has been foundthat a variety of types of cakes 'of crumbly material may be efficiently layered lin the manner and by apparatus similar to that described Iabove. This is particularly true with regardto cakes of 'none homogeneous composition, suchV as yfruit cakes composed of baled sweetenedv edible dough having disbursed therein tougher .pieces of fruit, raisins, etc. Prior to the present invention, attempts to so layer `fruit cakes were `unsatisfactory since it was found that other means or methods of cutting would tend to loosen or .pull out of position the pieces of fruit. :A .great deal of crumbling would result due in part to a tendency to shift layers or subdvisionslaterally during cutting. Such shifting would grind adj acent surfaces together, resulting in Iexcessive crumbling, in turn 'causing Vloo'selih'g'f of the 'r'merparticles of fruit, 'and the resultant products were found' to have such a bad appearance as' 'tobe not only unsightly but practically un'salable. Further, eX- cessive crumbling caused undue wastage. Sidemotion staying was found to help somewhat, but when it was attempted to 4forma` plurality of cuts simultaneously, it was found that the plurality of saws virl relatively near vparallel vplanes caused excessive side pull -on one lor more `por tions or layers. *Resultantlateralshifting of'lay ers would so 'grindvad'jacent surfaces togetheras to greatly 'damage arid reduce the siZe'anddis-- tort the shape'of the ii'itermediatellayers orlmiddie layer;

It Was found iii the development 0f the present invention that some of the diiculties could be redu'cedrby making a singlec'ut at'aftime, fthateis, dene the layers successively, y'one at a time;

ThisI reduced lateral saw drag on the whole massi and further reduced tendency for layers to shift relative to each other, thereby reducing. grinding and attendant crumbling. The' consequent firm-- ness 'of the mass -(due to lessened tendency 'to crumble) assured a moresecure anchorage oi the' firmer fruitl pieces inp'osition. However, it a lcwercut or cuts was or were made betere a cult fat a higher level, the transverse impulse of the clit'u ready severed Vfrom the base portion 'oi the Ycali'e resting upon and tendine'te cling to' thefcrward moving transporting bel-t, thus causing relativ-e' movement between segregated-perritos belcw the cutting means, las between the vbase' of the caire and one or more layers above the l'cwerfcutcr cuts; with resulting grinding ofadjacerit surfaces along the lower cut 'or cuts. This diiculty love# come by formin'g each succeeding single out pro due to retarding and lateral shifting -llencleiicyoofr` the saw during vits cutting 'action `and the '-trtuisf-v verse impulse thereof whiler the 'cake was being moved forward by the transporting belt.

1t 'was found in development oi "the `present invention that :a 'flat staying surface 7of appreciable Vexter'it as 'side' guiding flanges would give rise at times t'o- 'certain di'iiiculties, includ-ing 'increasing drag to suchan extent-as to cause shifting of layers dur-ing forward movement vof a cake by the belt and including also a tendency to` cause crumbs cr .pulled-*out fruit particles' 're-- sulting from the' cutting to collect land pack into the' grooves oil? the corrugated @aber `cup covering sides and bottom `oi" the cake', smearing slightly appearance. Staying means, such as those described above, which `have minimum conta'c't with the sides of `the cake and provide effece tive spaces tor free carrying away of suchcrumbs and particles, were found, in accordance with thev present invention, to overcome this last dial culty; The 'narrow zones of contact between the guiding or staying elements 'andthe side of the caliep'ermit free escape of such crumbs and 'fruit particles as are freed 'from ythe cake, without tendency to back into container corrugations -or` to 'smear the sides ci the Cake, and further 'to reducefjto a minimum Africtiorial retardationl tol forward 'motion of the 'cake ahdfits layers.

kIt nas'been yfound in commercial practice that the practice of such method and the employment of such apparatus efficiently produces a sightly and highly s'alable layered cake unit, 'more partie` ul'arly .a layered. fruit cake, one of the most dlifult products for bakeries to produce 'in production.

Asshown .in Fig. 2, one transporting means/ol' endless belt may be employed in lieu of the twotelts is, sans intermediate transfer belt it. In Such case th upper run-HU -O the transport/e ing fbelt "gli is long 'enough t'o yext-endl between, and ibeyond thefmpclayering stationy li and thsc'nd layering "station 'Zflfl `n Suchl cette the guide elements 20, 20 and 23 may extend from near the receiving end to near the discharge end of the upper run |20 of the transporting belt 9D. The cutting portion or upper run I5 of the band saw I4 at the top layering station I3 will be arranged to operate between the top and middle staying guide elements 20, 20 and the similar portion of band saw I4 at the second station 24 will be arranged to operate between the bottom staying guide element 23 and the next adjacent staying guide element 20 as shown. The operation of such apparatus is substantially the same as that described above in connection with the composite apparatus shown in Fig. 1. Although separate, positively operated means may be employed to retain position of the cake units on the upper runs of the transporting belts of the apparatus shown in either of Figspl and 2, such as flights, each following cake is preferably used to push forward the next preceding cake. Such arrangement of the cake units in side-toside contact is suggested in dotted lines in Fig. 2l at 21|, 212, 213 and 214.

As shown in Fig. 3, preferably the return or bottom run 34 of the band saw I4 is caused to pass through certain cleaning apparatus which may comprise scraper blades 35, 35, water sprays 3E, 36 arranged above a drip pan 31, wiping felts 38, 38, also preferably arranged above drip pan 31, oil sprays 39, 39 arranged above an additional drip pan 40, and additional wiping felts 4I, 4I, also preferably arranged above drip pan 40. The band saw I4 thus will be kept clean and provided with a thin i'llm of oil to facilitate its movement through the cake mass on the cutting stroke.

It will be understood that although staying guide elements 20, 20 and 23 preferably are made circular in cross-section, they may be made of any other desired shape, continuous or discontinuous, and arranged end-to-end in rows or stag- 1 gered, so long as the resulting staying means answers to the requirements indicated above. For example, as shown in Fig. 6,such staying means at any layering station may comprise a plurality of relatively thin disks 200 having their axes arranged substantially vertically with their planes located substantially parallel to the surface of the upper run I2 of the transporting belt and with their peripheral edges 2IlI-2Ill arranged substantially in any plane desired along the side of the belt for contact with a cake unit 21. For this purpose a plate 42 may be provided which has a bottom iiange 43 and a plurality of top lateral ears 44 between which are mounted shafts 45 supporting for free rotation the disks 20u-200. A portion of the periphery 201 of each disk 200 extends through a slot 46 in the plate 42 for side contact with a cake unit 21. A plurality of such disks ZUB- 200 may have their projecting peripheral portions inward of the plate 42 aligned to function similarly to one of the staying guide elements 20, 20 or 23 of Figs. l or 2 and additional groups of disks 20D-20G may be mounted on the shafts 45--45 in substitution for the other staying guide elements 20 or 23 of Figs. 1 and 2. In such case the cutting portion I of the saw may operate through a hole 41 in the plate 42, and the upper and lower edges of that hole may serve as guide elements in substitution for guide blocks 2 I, 2 I.

It is to be understood that cake is used in the present specification and claims in the broader sense of a mass of matter concreted, congealed, or molded into a substantially solid mass or block which may be in a form which is rather flat than high. Such a cake maythus be, only by way of example, a relatively small mass or loaf of edible baked dough, more particularly, a baked loaf of sweetened ledible composition, such as a fruit cake. The term crumbly material is used in the sense of material which is friable or easily falls or can readily be broken or parted into small fragments or pieces. Slab is used in the sense of a comparatively thick plate or slice of the material so cut as to be subdivided into slices or layers. The term layer is used in the sense of a slab which lies substantially fiat or extends in a generally horizontal direction as contrasted with the word slice which extends substantially vertical or is rested on edge. The slab-forming blade or cutting means having a cutting portion which may be employed to advantage in the practice of the present method to form slab layers by subdivision of cakes may be any one of a plurality of well known instruments, such as a knife having a sharp keen edge or a saw-toothed edge, a circular saw, ora band saw having a run moving in one direction which serves as a cutting portion. Preferably such blade is so operated as to` cause its cutting portion on the eective cutting stroke thereof to travel in a certain, predetermined, single direction as contrasted with a reciprocatory cutting action. Staying is employed to identify the restraining or holding back action of side guiding means which when the cake is abutted thereagainst will prevent further transverse movement, as may be imparted by the cutting stroke of the blade in a direction substantially transverse of the direction of forward motion of the cake, without preventing or stopping forward cake motion along a path substantially parallel to the guiding means. Transverse is not used in the limiting sense of substantially at right angles to a reference direction but in the sense of extending across or in a direction of interception of a reference line or path. For eX- ample, the cutting portion of the cake-severing blade may extend either at a definite oblique angle or at substantially right angles to the path of forward motion of the cake, as may be desired.

The elongated, substantially narrow, spacedapart, staying guide elements or means which stay transverse or side motion of a forward-moving cake abutted thereagainst at the top layer station and at the succeeding or second layer station may be small wires, rods or ribbons of any desired cross-sectional shape having narrow zones of contact of some width or minimum zone contact as that attainable with line contact, and such staying guide elements may be continuous from station to station and through the same, or interrupted, either between stations or at the latter. One set of staying guide elements may be mounted at one station and a separate set of similar, or different, staying guide elements may be mounted at another station. Staying guide means at any station may comprise a plurality of relatively short narrow members arranged in alignment with juxtaposed ends spaced apart, or one or more rotatable relatively thin disks having their axes extending generally vertically and their edges arranged to be contacted by the side of the forward-moving cake. The staying guide means may be arranged at two or more stations on the same side of the path of forward motion of the cakes, or on alternate sides, or on both sides. In any case such staying guide means are preferably provided on at least the side of the conveyor towards which the transverse movement of the cutting means is directed on the cutting stroke. If, for example, staying guide means are arranged on one side at one station and on the opposite side at a second station the blade means at the rst station should be given a motion on the cutting stroke in a transverse direction toward the staying guide means at that station and the yblade means at the second station should be given a motion on its cutting stroke in the opposite transverse direction toward the staying guide means at the second station.

It will thus be seen that the objects set forth above and those indicated in the above desorip tion, among others apparent from the present disclosure, are efficiently .attained and, since certain changes in carrying out the above .process and in the construction set forth, which embody the invention, may be made without departing from its scope, it is intended that all matter contained in the above description or shown in the accompanying drawing shall be interpreted as illustrative and not in a limiting sense.

It is also to be understood that the following claims are intended to cover all of the generic and specific features of the invention herein de" f' scribed, and all statements of the scope of the invention which, as a matter of language, might be said to fall therebetween.

Having described our invention, what we claim as new and desire to secure by Let-ters Patent is:

l. A method of slabbing a cake of crumbly material into layers, comprising moving such a cake forward first past a top layering moving cutter, forming a substantially horizontal out through the cake to define a top layer as the cake is moved past said moving cutter without layer removal and without substantially disturbing the material in the cut faces, moving the out cake with its defined layer at the top thereof again forward now past a second layering moving ,outu ter, and forming a second substantially horizontal out through the cake along a plane lower than the plane of the first out to define a lower second layer as'the cut cake is moved past said second cutter without layer removal and without substantially disturbing the material in the cut faces.

2. A method of slabbing a cake of crumbly material into layers, comprising moving such a cake forward first past atmoving cutter operating at a top layering station, staying the moving cake along one side in narrow spaced-apart lZones at that station Without stopping forward motion, cutting substantially horizontally through the moving cake from the side opposite the stayed side along a plane intermediate of zones of staying to dene a top layer as the cake is moved past said top layering cutter and station, said cutting being performed without layer removal and without substantially disturbing the material in the cut faces, moving the cut cake with its defined layer at the top thereof further forward now past a second moving cutter operating at a second layering station, staying the moving out cake along one side in narrow spaced-.apart zones at the second station without Stopping forward motion, and cutting substantially horizontally through the moving cut cake from the side opposite the side stayed at the second station along a plane which is lower than the first-mentioned plane and intermediate of zones of staying at the second station to decline a lower second layer as the cut cake is moved past said second moving cutter and station, the second cutting also oei-ng performed without layer removal and without l0 Substantially disturbing the ,material in the cui: faces.

3. A method of .slabbing a cake of crumbly material into layers and retaining said layers in substantially the previous relative positions of said parts, which comprises moving such a cake forward along a path extending substantially horizontally past a top layering moving cutter and a second moving cutter, cutting a substantially horizontal top layer from said cake without material displacement of said layer and without substantially disturbing the material in the cut faces by said top layering cutter with the latter travelling substantially horizontally .and transversely to the path of movement of said cake and intersecting the same, limiting trans verse movement of said cake and layer under the impulse of said top layering cutter, moving the out cake with its defined layer at the top thereof again forward along thepath now past the second cutter operating similar to `the top layering cutter, and while so moving the cut cake past said second cutter making a second substantially horizontal cut in said cake in a manner similar to that employed in making the top out but in a plane between that of the top out and that of the bottom of the cake.

4. A method of slabbing cakes of crumbly man terial into layers and retaining said layers in substantially the previous relative positions of said parts, which comprises moving a series of such cakes successively forward along a path extending substantially horizontally past a top layering moving cutter and a second moving cutter, successively urging the cakes forward along the path, while so urging the cakes forward suc cessively, cutting a substantially horizontal top layer from each of said cakes without material displacement of said layer and without substr-in tially disturbing the material in the cut faces by said top layering cutter with the latter travelling substantially horizontally and transversely to the path of movement of said cakes and intersecting the same, limiting transverse movement of 4said cakes and their top layers under the impulse of said top layering cutter, successively moving the cut cakes each with its dened layer at the top thereof again forward along the path now past the second cutter operating similar to the top layering cutter, and while so moving successively the cut cakes past said second cutter making in each a second substantially horizontal cut in a manner similar to that employed in making the top cut but in a plane between that of the top cut and that of the bottom of each of the cakes.

5. A method of slabbing a cake of criimbly material into layers, comprising moving such cake forward along a defined path extending beneath a moving cutter arranged substantially transversely of that path and in a cutting plane which is substantially parallel to and elevated an appreciable distance above that path, staying lateral movement of the cake as it is moved alongits defined path, actuating said .cutter along the cutting plane as the cake is moved forward therepast while being stayed laterally to form a transverse out through the cake defining a top layer without layer removal and without substantially disturbing the material in the cut faces, again moving the cut cake with its defined layer at the top thereof further forward along a path extending beneath a second moving cutter arranged substantially transversely of the second path in a cutting plane which issubstantially parallel to and elevated above the second-,mentioned path alleata? a distance appreciably less than the first-mentioned distance, staying lateral movement of the cut cake as it is moved along thesecond-mentioned path with its denedlayer uppermost, and actuating said second cutter along its cutting plane as the cut cake is moved forward therepast to form a second transverse cut in the caire below the rst cut to dene a lower second layer without layer removal and without substantially disturbing the material in the cut faces.

6. Apparatus for slabbing a cake of crumbly material comprising, in combination, means to move such cake forward along a defined path, a top layering station and a succeeding second layering station located along the path with the former arranged ahead of the latter in the direction of cake forward motion, vmotive cutting means at said top layering station having a relatively thin smooth-sided sawing portion extending substantially transversely of the path along a plane substantially parallel to and at an appreciable elevation above the path at that station to sever the top portion of the cake from the remainder thereof to denne a top layer without layer removal and without substantially disturbing the material in the cutfaces as the cake is moved forward, and second motive cutting means at the second station also having a relatively thin smooth-sided sawing portion extending substantially tranversely of the path along a plane substantially parallel to and at an appreciable elevation above the path at the second station but appreciably lower than the first cutting plane to form a second transverse cut through the cake below the first cut to define a lower second layer without layer removal and without substantially disturbing the material in the cut faces.

'7. Apparatus for slabbing a cake of crumbly material comprising, in combination, means to move such cake forward along a defined path, a top layering station and a succeeding second layering station located along the pathl with the former arranged ahead of the latter in the direction of cake forward motion, motive cutting means at said top layering station having a relatively thin smooth-sided sawing portion extending substantially transversely of the path along a plane substantially parallel to and at an appreciable elevation above the path at that station to sever the top portion of the cake from` the remainder thereof to define a top layer without layer removal and without substantially disturbing the material in the cut faces as the cake is moved forward, second motive cutting means at the second station also having a relatively thin smooth-sided sawing portion extending substantially transversely of the path along a plane substantially parallel to and at an appreciable elevation above the path at the second station but appreciably lower than the rst cutting plane to form a second transverse cut through the 'cake below the rst cut to define a lower second layer without layer removal and without substantially disturbing the material in the cut faces, and side guiding means locatedalong the path at each station adapted to stay transverse movement of the cake without stopping its forward motion, said guiding means at each station com-- prising a plurality of vertically spaced elements with at least one thereof located above and another located below the cutting plane at that station, said elements having narrow contact portions adapted to have contact with a side of the cake in narrow spaced-apart zones on opposite sides of the cutting plane.

y 8. Apparatus for slabbing a cake of crumbly material comprising, in combination, means to f move such cake forward along adened path, a

top layering station and a succeeding second layerin'g station located along the path with the former arranged ahead of the latter in the direction of cake forward motion, motive cutting means at said top layering station having a relatively thin `smooth-sided sawing portion extending substantially transversely4 of the path along a plane substantially parallel to and at an apprecible elevation above the path at that station to sever the top portion of the cake from the remainder' thereof to define a top layer without layer removal and without substantially disturbing the material in the cut faces as the cake is moved forward, second motive cutting means at the second station also having a relatively thin smooth-sided sawing portion extending substantially transversely of the path along a plane substantially parallel to and at an appreciable elevation above the path at the second station but appreciably lower than the first cutting plane to form a second transverse cut through the cake below the first cut to define a lower second layer without layer removal and without substantially disturbing the material in the cut faces, and side guiding means located along the path at each station adapted to stay transverse movement of the cake without stopping its forward motion, said guiding means at each station comprising at least a pair of elongated substantially narrow spaced-part guide elements located on opposite sides of the cutting plane at that station for contact with a side of the cake in narrow zones below and above the cutting plane.

9. Apparatus for slabbing a cake of crumbly material comprising, in combination, means to move such cake forward along a defined path, a top layering station and a succeeding second layering station located along the path with the former arranged ahead of the latter in the direction of cake forward motion, motive cutting means at said top layering station having a relatively thin smooth-sided sawing portion extend-- ing substantially transversely of the path along a plane substantially parallel to and at an appreciable elevation above the path at that station to sever the top portion of the cake from the remainder thereof to dene a top layer without layer removal and without substantially disturbing the material in the cut faces as the cake is moved forward, means to actuate said sawing portion in one certain direction on the cutting stroke thereof, second motive cutting means at the second station also having a relatively thin smooth-sided sawing portion extending substantially transversely of the path along a plane substantially parallel to and at an appreciable elevation above the path at the second station but appreciably lower than the first cutting plane to form a second transverse cut through the cake below the first cut to denne a lower second layer without layer removal and without substantially disturbing the material in the cut faces, means to actuate said second-mentioned sawing portion in one certaindirection on the cutting stroke thereof, cake side-motion staying means at said top layering station comprising a plurality of vertically spaced elements each having a narrow cake-contact portion disposed adjacent the path on the side thereof toward which the cutting portion at that station is actuated on the cutting stroke with at least one of said elements mounted above and another below the cutting plane, and cake side-motion staying means at said second layering station comprising a plurality of vertically spaced elements each having a narrow cake-contact portion disposed in similar fashion with respect to the path, the cutting plane and the direction of actuation of the cutting portion at the second station.

10. .Apparatus for slabbing a cake of crumbly material comprising, in combination, means to move such cake forward along a defined path, a top layering station and a succeeding second layering station located along the path with the former arranged ahead of the latter in the direction of cake forward motion, motive cutting means at said top layering station having a relatively thin smooth-sided sawing portion eX- tending substantially transversely of the path along a plane substantially parallel to and at an appreciable elevation above the path at that station to sever the top portion of the cake from the remainder thereof to dene a top layer without layer removal and without substantially disturbing the material in the cut faces as the cake is moved forward, means to actuate said sawing portion in one certain direction on the cutting stroke thereof, second motive cutting means at the second station also having a relatively thin smooth-sided sawing portion. extending substantially transversely of the path along a plane substantially parallel to and at an appreciable elevation above the path at the second station but apprecably lower than the first cutting plane to form a second transverse cut through the cake below the first cut to define a lower second layer without layer removal and without substantially disturbing the material in the cut faces, means to actuate said second-mentioned sawing portion in one certain direction on the cutting stroke thereof, and cake side-motion staying means at each station each comprising a plurality of Vertically spaced elongated narrow elements disposed adjacent the path on the side thereof toward which the cutting portion at that station is actuated on the cutting stroke with at least one of said elements mounted above and another below the cutting plane at that station.

JOSEPH H. SAUTER.

JOSEPH EDMUND BYRNE.

REFERENCES CITED The following references are of record in the fue of this patent:

UNITED STATES PATENTS Number Name Date 1,384,732 Schermer July 12, 1921 1,665,888 Litty Apr. 10, 1928 1,890,676 Fox Dec. 13, 1932 1,992,688 Bonvallet Feb. 26, 1935 2,341,052 Lurmann et al Feb. 8, 1944 2,347,007 Tod Apr. 18, 1944 2,115,102 Gottfried et al Apr. 26, 1938 

